Analyze · Interactive CI tool

FMEA

Failure Mode and Effects Analysis (FMEA) examines how a process might fail, the consequences, possible causes, current controls and actions to reduce risk.

Open FMEA Read the full guide

Read freely. Creating a worksheet requires a verified free beta account. No payment or manual beta approval.

When this tool helps

Use it before introducing a changed process or when reviewing known vulnerabilities in an existing one.

It makes preventive discussion systematic and records why the team prioritizes one concern over another.

When to choose another method

Use Root Cause Analysis to investigate an event that already occurred. Use Control Plan to record the agreed ongoing checks after risk review.

How to use it in CI Tools

Read the guide and agree the question, definitions and required starting information.
Open a separate blank worksheet or the built-in synthetic practice sample. Follow the tool-specific steps and review its warnings.
Check the interpretation and save an editable .citools file to your computer. Keep reports as separate exports.

Follow the FMEA instructions step by step

Fictional example snapshot

Incorrect package label

A fictional supplier reviews a label mismatch failure mode.

Selected details from the worked example
Current controls	Manual order-to-label check
Agreed example ratings	S = 5, O = 4, D = 3; RPN = 60
Follow-up	Test a revised check; reassess only after observed evidence

These figures illustrate the method; they are not clinical instructions, universal targets or verified results from a real organization.

Read the complete worked example and its interpretation

Learn the method, then put it into practice

The full guide includes prerequisites, interface-specific steps, two fictional examples, common mistakes and interpretation help. It is available without registration.

FMEA: guide & examples